These plants are basically
designed for R & D purposes such as working out
formulations, testing perfume/ colour and other ingredients.
Generally these, plants are supplied along with commercial
production plants with exactly similar geometry for all the
mixing, refining and extruding equipments. This include the
following machinery mounted on a single table with all required
utilities and accessories. Following are the machinery
description and specifications.
- Sigma mixer with batch capacity of 7 kgs batch
considering bulk density of the product. This has specially
designed sigma blades rotating in opposite directions at
different RPMs .Manual tilting arrangement is provided for
discharge of material. Drive is 1 H P geared motor.
- Single screw duplex vacuum extruder with screw diameter
75 mm. Material of construction of screw is S.S. 304. Outer
water cooling jacket is provided. Provision for 0.5 mm
refining screen is made to achieve better refining degree.
Drive is 1.5 HP geared motor.
- Triple roll mill with roll diameter 100 mm and length 200
mm. Rolls are chilled cast iron, hardened up to 550 BHN to
the depth of 25 mm. Rolls are provided with central cooling
arrangements and manual gap adjusting mechanism. Closed-loop
cooling water circulation and hydraulically operated roll
gap adjusting mechanism can be provided on request. Drive is
1 HP geared motor.
- Single screw duplex vacuum extruder with vacuum chamber
and 1 HP oil sealed vacuum pump. Screw diameter is 75 mm and
material of construction is S.S. 304 .Outer cooling jackets
are provided for both stages. Provision for 0.5 mm refining
mesh is made at both stages. Mouth cone is provided with
thermo regulation system. Drive for refining stage is 1.5 HP
geared motor and that for the extruding stage is 2 HP geared
motor. Light and sight glasses are provided in the vacuum
box.
- Hand cutter with spring steel cutting knife.
- Manually operated press with one mould as per desired
s e.